3D Printing Advice, Tips and In-Depth Tutorials

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5

Infill and Strength: Functional Design Doesn’t Stop at the CAD Desk

In December 2014 we published a first guest post by Cliff Smyth, the author of the book Functional Design for 3D Printing. In his first contribution Cliff elaborated on how to leverage the material properties of a 3D print to maximize the durability of any functional design. The success of the first article showed that there is a need for information around how to design and prepare a 3D model for printing. Hence why were are bringing back Cliff with yet another great article. This time he’ll be looking at how you can tweak your slicer settings to impact object strength.

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1

How Additive Manufacturing Is Entering Arts

This post is a guest contribution by CGTrader, a marketplace for sharing and selling 3D models.

Attempting to define art is a little like trying to describe a color to a blind person. It's an elusive concept that gains different meanings and forms in the eyes of different persons. Since the Stone Age, when the modern human had first made effort to depict the world around him using color pigments and produced what is now considered cave paintings, we exert enormous effort to make art. And art can be anything.

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2

FryskLab – Visit of a Mobile FabLab

Last month, the FryskLab, on its MakerTour 2015, passed through Luxembourg and stopped at the FabLab in Belval, Luxembourg. (N.B.: if you do not know what a FabLab is, I invite you to first read our article on the FabLabLux opening). The FryskLab visit was a unique opportunity to have a thorough look at one of the only mobile FabLab’s currently in existence in Europe. Continue reading

1

Highlights Of The RapidPro 2015 Industrial and Home Professional

Last week, we spent a couple of days visiting the RapidPro 2015 Industrial and Home Professional in Veldhoven, Netherlands. We like to go to the RapidPro: not only is it completely free, but it is open to professionals as well as private users. Whether you are simply looking to see the latest 3D printers or find new and exciting 3D printing materials, whether you need somebody to mold the prototype you have developed or need a high-resolution 3D scan of any object, you will find what you are looking for at the RapidPro.

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15

13 Tools to Help You Become a 3D Printing Pro

Over time I have compiled a set of tools that I use to make my life easier when 3D printing. No matter whether it is to fix a 3D printer, to remove support material or to improve 3D print adhesion, these tools have come in handy time and time again. I thought it might be a good idea to share the list of the tools and accessories I use most frequently such that you get an idea of what belongs in the 3D printer owner's toolkit.

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5

What Material Should I Use For 3D Printing?

This article will give you a quick overview of the current consumables used in 3D printing and will explain the main differences in terms easily understood by beginners. As explained in our previous article “What is 3D printing?”, there are mainly two sorts of 3D printers, the industrial-type printers and the consumer-oriented 3D printers, a.k.a. desktop 3D printers.

The present article will only focus on the most common consumables used in consumer 3D printers using the FDM (fused deposition modeling) technology. A traditional inkjet printer needs ink cartridges in order to be able to print – the situation is similar for 3D printers, except that 3D desktop-type printers need plastic filament. These consumables are mostly available online in a variety of types of material (ABS, PLA, PVA, etc.), colors, diameters and lengths.

What you will learn: 

  • The Pros and Cons of ABS, PLA and PVA
  • The specific uses of each filament type
  • The recommended extrusion temperatures for each material
  • Where to buy ABS, PLA and PVA

What Material? – ABS vs PLA vs PVA

Note: the more exotic printing plastics like polycarbonate (PC), high-density polyethylene (HDPE) or nylon are not discussed in this article.

ABS (Acrylonitrile Butadiene Styrene)

ABS is used in a very large variety of applications in the industry nowadays. Examples include, among many others, the manufacturing of pipes (like drain, waste or vent pipes), automotive components, electronic assemblies, protective headgear (ABS has good shock absorbing properties), kitchen appliances, music instruments, protective carrying cases and toys, among which the most notable are the famous Lego bricks.

ABS Plastic - Lego Bricks

The famous Lego bricks - made from ABS

ABS is generally very durable and strong, slightly flexible and quite resistant to heat. 3D printers able to process ABS plastics normally operate with a hot end (the heated part melting the plastic, before it’s forced through the print nozzle) at a temperature around 210-250°C. Therefore, a 3D printer able to process ABS is necessarily equipped with a heated printbed, in order to prevent warping or cracking of the printed materials.

When it comes to cost, ABS is the cheapest plastic of the three filament types analysed and until recently was the favourite material of the 3D printing community. The material is suitable for a very large variety of purposes, especially as it can easily be sanded (to smooth the printed objects and remove jagged edges) and painted. Printed or broken parts can simply be glued together with ABS glue and it is easily soluble in acetone (i.e. nail polish remover). ABS is generally available in white, black, red, blue yellow and green colors or transparent and has a matte appearance.

ABS filament, various colors

 ABS filament spools - various colors: natural, silver and blue

But ABS also has some drawbacks. First of all, it is a petroleum-based non-biodegradable plastic, that can be recycled though. Another problem is that ABS does create (mild) fumes which may irritate more sensitive persons – an installation of the printer in a well ventilated area or even a specific fume hood may be necessary. More recently, 3D printers with integrated HEPA filters have been hitting the market. ABS can also deteriorate by prolonged exposure to sunlight.

If you are not using your ABS spool over a longer time, you should store it properly in an airtight container. ABS does attract moisture from the ambient air, which may affect your prints. If you are looking for tips on how to store 3D printer filament, check out this article.

PLA (Polylactic Acid)

PLA is a biodegradable thermoplastic which is derived from renewable resources, such as cornstarch, sugar cane, tapioca roots or even potato starch. This makes of PLA the most environmentally friendly solution in the domain of 3D printing, compared to all the other petrochemical-based plastics like ABS or PVA. PLA is used for example in medical suturing as well as surgical implants, as it possesses the ability to degrade into inoffensive lactic acid in the body. Surgically implanted screws, pins, rods or mesh simply break down in the body within 6 months to 2 years.

But, PLA is also used in food packaging, bags, disposable tableware, upholstery, disposable garments, hygiene products and even diapers. PLA is therefore considered as pretty safe. For those wanting to print PLA drinking cups or other recipients destined for food or drink, a word of caution though: do not forget that the coloring pigments in the filament may not be as harmless as the PLA itself. Unfortunately, the notice of use nearly never documents the chemical composition of those pigments in order to inform about their harmlessness or potential toxicity.

Pirx 3D Printer Review

Various 3D prints, all printed in PLA

PLA is tough, but a little brittle, once it has cooled down. Its temperature threshold is lower than the one of ABS, as PLA is normally extruded around 160°C-220°C. A heated printbed is not mandatory, but it may (at temperatures around 50-60°C) be beneficial to the quality of the printed object. PLA is quite slow to cool – experts recommend sometimes to install a fan pointed at the extruded material in order to speed up the cooling process. Once it is heated, PLA does emit a slight odor, best described as sweet corn, pancakes or maple syrup – but it does not emit fumes like heated ABS. No fume hood will be necessary and you may safely print with PLA in-house.

PLA can be sanded down and may be painted over with acrylic paint, but some people recommend using a primer. Glueing PLA is however not as easy as glueing ABS. Most people seem to get some results with cyanoacrylate (i.e. super glue), but this does have some disadvantages of its own (use of safety glasses and gloves, extreme stickiness to fingers and other body parts, very quick hardening, etc.).

PLA has become a very popular choice in the 3D printing community, considering its low toxicity and its better environmental friendliness, compared to all the petroleum-based plastics. Its main drawbacks are that it cannot stand too much heat, as standard PLA becomes soft around 50°C (i.e. you can re-heat your printed object with a hot air gun, for example). On the other hand, one may consider this an advantage in order to easily repair, bend or weld printed parts.

PLA filament - different colors

 PLA filament comes in a great variety of colors. Photo © Flashgamer 

But PLA is generally considered to be the easiest material to work with, when you first start printing. It has been becoming more and more readily available and probably will overtake ABS as the preferred material choice. PLA is available in most colors and may be translucent or solid. When it comes to colors, this article by Flashgamer gives you a pretty good idea what is currently available. Most notable colors are the translucent (a.k.a. transparent) one, as well as the “glow in the dark” PLA. Soft PLA is also available – this very interesting variant permits the printing of flexible materials, but is more complicated to use. Sourcing soft PLA may also prove difficult.

As with ABS, PLA does also attract water molecules from the air. PLA is more prone to water absorption than ABS and it will become (more) brittle and sometimes difficult to print with,as water saturated PLA needs a higher extrusion temperature. If you want to read more about how to counter this phenomenon, read our article on 3D printing filament storage.

PVA (Polyvinyl Alcohol)

PVA is a special plastic that is water-soluble. It is most commonly used as paper adhesive, as thickener, as packaging film, in feminine hygiene and adult incontinence products, as mold release agent or in children’s play putty or slime. Another wide use is in freshwater sport fishing, where PVA bags filled with bait are thrown into the water. The bag rapidly dissolves, releasing the bait, in order to attract the fish.

In 3D printing, PVA is sometimes used in printers with dual or multiple-extruders, in order to provide a support structure to an object with overhang issues. Some complex prints involving lots of overhangs (areas where there is no support under the upper layers) can be realized only by printing such a support structure. Otherwise, the printed structure would warp or simply collapse. The finished object can be put into water until the PVA has completely dissolved, freeing the object of the support structure, without the need of any pesky manual post-printing curing.

PVA - Polyvinyl Alcool used as support

The white material (PVA) will be dissolved by water. Photo © Tony Buser

PVA - Polyvinyl Alcool dissolving in water
PVA - Polyvinyl Alcool completely dissolved leaving a clean print

The final result: the PVA support material is completely gone. Photo © Tony Buser

PVA is normally extruded a temperature of 190°C, but is not very easy to use, as it attracts water so much. Ambient air moisture will deteriorate the filament very quickly. PVA needs to be stored in a sealed box or container together with a desiccant and may need to be dried before use. Another disadvantages of PVA include its high price and quite difficult sourcing.

Filament Diameter and Filament Sources

Once you have chosen the appropriate material, you should check whether the filament diameter is compatible with your printer before ordering. The two standard diameter sizes for filament are 1.75mm or 3mm. Only some printer models can accept both of these and you should always check what diameter your printer can use.

Filament is generally sold at its weight price. Spools of 750gr, 1kg or 2,5kg are standard sizes, although some materials are sold by the meter or in loose coils (especially the more exotic filament colors or plastic types). When it comes to quality, some people argue to only buy from reputable suppliers, but these filaments may come with a certain price tag. Others have had good experience with relatively cheap filament. In the end, it comes down to experimenting with filaments from various sources, before finding the one suiting your needs best. In case you are interested to buy any of the filaments described above, we can recommend the following sources:

Comparison Table

The following comparison table summarizes the key properties as well as the pros and cons of each one of the three filaments types discussed above.

ABS

PLA

PVA

Scientific designation

Acrylonitrile butadiene styrene

Polylactic acid or polylactide

Polyvinyl alcohol

Produced from

Petroleum

Plant starch

Petroleum

Properties

Durable

Strong

Slightly flexible

Heat resistant

Tough

Strong

Water-soluble

Excellent film formation

High bonding power

Good barrier properties

Extruder temp

210 - 250°C

160 - 220°C

190 - 210°C

Price

14-60$ / kg

19-75$ / kg

80-120$ / kg

Post-processing

Easy sanding

Easy glueing

Easily soluble in acetone

Sanding possible

Limited glueing

Soluble in water

Pros

Great plastic properties

Smooth finish

Solidifies quickly

Durable and difficult to break

Ideal for mechanical parts

Bioplastic – good environmental properties

Good smell when heated

Nontoxic

No heated printbed necessary

High print speed and resolution

Less warping or shrinking issues

Ideal for small parts

Hard or soft/flexible variants

Biodegradable Recyclable

Non toxic

Cons

Petroleum-based

Non-biodegradable

Heated printbed necessary

Fumes

Deterioration through sunlight

Slow cooling down

Low heat resistance

Easier to break then ABS

Needs thicker walls then ABS 

Expensive

Deterioration due to air moisture

Special storage necessary

We hope that this article has helped to steer you in the right direction when it comes to choosing the right 3D printer filament. If you own a 3D printer you will most certainly end up working with both with PLA and ABS maybe even PVA. In case you are just starting out, we'd certainly recommend that you begin with printing in PLA as this filament makes it easier to get good results and is more forgiving than ABS. 

Do you have any further questions about choosing 3D printer filament? If so, feel free to post the in the comment section below and we'll do our best to answer them.

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What Material Should I Use For 3D Printing? – Advanced Materials Review #3 – ABS+ from Trideus

In this third post in our Advanced 3D printing materials review series, we are going to have a look at a very special kind of ABS: ABS+ from Trideus. If you have ever printed with ABS before, you’ll certainly know that ABS can be a tricky material to work with. It tends to warp and crack… ABS+ is marketed as being ‘low-warp’ and a lot easier to use. Enough reason to put it to the test! Continue reading